VS Lean Material Execution Engineer
General Motors
**Job Description**
**DUTIES:** Support the development of manufacturing processes, lean material flow, equipment/tooling alternatives, sequence, and flow of operations for the effective utilization of personnel, material, machines and facilities necessary for the production of parts. Lead future program material launch execution, implement material strategies, and automation in general assembly sites.
Work with cross functional team to setup efficient and lean material flow. Collaborate with cross functional teams and work as ‘One Team’ to execute new Product Programs changes, develop business case for material strategies and automation initiatives. Develop long-term material flow vision for Automation and LMS implementation in assembly plants. Lead future
program material planning & execution from CSO to post SORP (steady state). Coordinate with cross functional teams to execute lean material strategies & automation in GMNA assembly plants. Support automation (ASRS, AMR/AME, etc.) planning and execution. Develop detail plan for future program material execution, investment, and material storage space
requirement. Develop material and LMS layouts for GA 4-walls/onsite LOC. Perform DPP/DPPN analysis. Maintain and update PFEP for future program changes. Forecast and manage checkbooks for material execution funds. Buy off LMS and material automation strategy with all stake holders. Participate in GA conveyor and tooling layout deep dives to address material
flow challenges. Support indirect headcount validation for future programs material flow & LMS. Maintain execution master dot and benefits Trackers (LMS and Material headcount savings). Support plant launch team and IE’s to setup parts routing, STS/TIS for LMS execution. Develop material flow pin maps and dock analysis. Participate in station-by-station reviews
to ensure most efficient lineside material presentation to Mfg. Operators. Prepare SOR, work with GM purchasing and strategic suppliers to procure LMS/Automation equipment. Perform field checks, layered audit, g-risk, and Safety FEMA (Safety Buyoff). Participate in leadership review onsite for material launch readiness. Manage contract IIE resources, work
assignments, and deliverables. Drive best practices and standardized performance metrics across all GMNA assembly plants. Supervise five (5) Industrial Engineers.
**Additional Job Description**
**REQUIREMENTS:** Bachelor's degree in Mechanical Engineering, Industrial Engineering, Computer Science and Engineering, Management and Information Systems, or related field of study and 5 years of experience as a Material Engineer, Industrial Engineer, Applications Engineer, or related role. Five years of experience with: Manufacturing and assembly processes; Supply Chain Process and GM Plant Operations; and AutoCAD, Factory cad, and MS-Office tools including Excel, Access, Project, Word, and PowerPoint. Three years of experience with: LMS concepts and BOE and BOP; GSC operations and process layouts; Designing and executing LMS cells
including Kitting, sequence, and repack; Developing Material Layouts and Material Simulation; Executing Lineside material and Station by station Setup; Developing SOR and onboard supplier and contractors; Developing and executing material warehouse compression including Optimized material flow and High bay racks; Developing and managing PFEP and Material execution Master dot; Developing WITS and install drawing for material execution; LMS strategies validation and Prototypes Build including IVER; and Manage material execution KPI's including GMOS score, DPP, DPPn, headcount, and operations readiness.
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