Warren, MI, 48093, USA
3 days ago
Stamping Controls Engineer
Job Description We are seeking a skilled Controls Engineer to support stamping press equipment simulation projects within our press shop systems. This role combines hands-on controls expertise with advanced simulation capabilities to optimize manufacturing processes, validate equipment designs, and support virtual commissioning activities before physical implementation. Core Responsibilities Controls & Equipment Design  Design, develop, and modify hardware & software for stamping press control systems  Work with PLC/HMI systems (Rockwell, Siemens TIA Portal, Beckhoff TwinCAT)  Configure and troubleshoot servo controls, VFDs, and robotic systems  Develop control logic for press automation, material handling, and part transfer systems  Interface with sensors, safety systems, and plant floor information systems Simulation & Virtual Commissioning  Support the creation of 3D simulation models of stamping processes  Identify and develop virtual commissioning environments for PLC, HMI, and robot program validation  Perform software-in-loop and hardware-in-loop testing  Support modeling of press operations, die interactions, and automation tooling behavior  Conduct virtual testing of simulation logic and "what-if" scenarios Die Engineering & Process Support  Understand die-to-press interface and tooling interactions from front-of-line to end-of-line  Support die validation simulation and press model development  Collaborate with die designers and manufacturing engineers on process optimization  Analyze simulation data to identify bottlenecks, collisions, and improvement opportunities Project Management & Collaboration  Lead technical sessions including design reviews and commissioning activities  Coordinate with suppliers, plants, and internal teams during project execution  Travel to supplier sites and stamping plants for integration support  Communicate project status and technical findings to management We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to Human Resources Request Form (https://airtable.com/app21VjYyxLDIX0ez/shrOg4IQS1J6dRiMo) . The EEOC "Know Your Rights" Poster is available here (https://www.eeoc.gov/sites/default/files/2023-06/22-088\_EEOC\_KnowYourRights6.12ScreenRdr.pdf) . To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/ . Skills and Requirements - 5+ experience programming PLCs for stamping machines or large industrial presses - strong understanding of the stamping controls processes -simulation experience null We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion,sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military oruniformed service member status, or any other status or characteristic protected by applicable laws, regulations, andordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to HR@insightglobal.com.
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