The Senior Controls Integration Engineer is responsible for leading the on-site deployment, integration, and commissioning of automated equipment such as sorters, conveyor systems, and work cells. This role is highly execution-focused, ensuring that Industrial PCs (IPCs), PLCs, networks, and field devices are correctly provisioned, tested, and brought online. The engineer acts as the technical lead during installation, troubleshooting, and commissioning phases — partnering with contractors, integrators, and internal teams to ensure safe, reliable, and timely system startup.

Key job responsibilities
Deployment & Commissioning
- Lead the on-site execution of commissioning plans for sorters, conveyors, and work cells.
- Provision and configure Linux-based IPCs, PLCs, HMIs, and field devices according to project standards.
- Define and execute I/O checkouts, network verification, and system bring-up activities
- Develop and implement detailed testing and commissioning plans, including sequencing, dependencies, and acceptance criteria.

Troubleshooting & Support
- Serve as the first line of technical support for on-site issues across controls, networking, electrical, and mechanical domains.
- Diagnose and resolve industrial networking problems (e.g., VLAN misconfigurations, IP conflicts, switch and device connectivity, fieldbus errors).
- Drive root-cause analysis and implement permanent corrective actions.
- Document issues, resolutions, and lessons learned for continuous improvement.

On-Site Leadership
- Lead commissioning teams, contractors, and technicians during system deployment.
- Ensure adherence to safety, quality, and operational requirements during installation and testing.

Integration & Handover
- Validate equipment functionality against design specifications and operational requirements.
- Support integration of equipment into warehouse control systems (WCS) and higher-level orchestration layers.

Continuous Improvement
- Develop and refine commissioning and testing automation tools to reduce cycle time and improve repeatability of deployments.
- Identify opportunities to improve system reliability, maintainability, and deployment efficiency.