Work Schedule
First Shift (Days)Environmental Conditions
Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)Job Description
Position: Senior PPI & Industrial Engineer – Spectroscopy Manufacturing
Location: Madison, WI
Schedule: Monday - Friday 1st Shift
How You Will Make an Impact
As a Senior PPI & Industrial Engineer supporting our Optical Spectroscopy operations in Madison, WI, you will serve as a key technical leader driving operational excellence across manufacturing processes for high-precision optical instrumentation. You will develop strategic improvements that improve throughput, reduce cost, strengthen process capability, and support scale-up across both legacy and new product lines. Your expertise will directly increase our ability to deliver innovative solutions to customers worldwide.
What You Will Do
Lead Critical Process Optimization
Perform in-depth analysis of manufacturing workflows, equipment utilization, takt-time alignment, and material flow to identify and implement high-impact improvements.Lead large-scale Lean initiatives—Kaizen events, value-stream mapping, standard work deployment—to improve efficiency and reduce operational waste.Guide long-term material movement and layout optimization to support growth and scalability.Drive Automation & Technology Integration
Champion the identification, justification, and implementation of automation opportunities including semi-automated assembly, test automation, robotics, and digital manufacturing tools.Collaborate with Manufacturing Engineering and Product Engineering to integrate process improvements into new and existing systems.Deliver Cost, Quality & Lead-Time Improvements
Own and lead multi-functional cost-reduction initiatives focused on labor efficiency, material usage, scrap/rework reduction, and workflow redesign.Support technical root-cause analyses and corrective actions for quality improvements, demonstrating data-driven methodologies.Partner with NPI teams to ensure new product processes are scalable, well detailed, and aligned with manufacturing capabilities in Madison.Champion Data-Driven Decision Making
Develop and maintain critical key performance indicators and implement analytics dashboards for cycle time, throughput, yield, WIP, and efficiency.Apply statistical methods (DOE, SPC, regression analysis, capability studies) to validate process changes and sustain improvements.Present findings and recommendations to site leadership, influencing operational and strategic decisions.How You Will Get Here
Education
Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or closely related field required.Master’s degree preferred but not required.Experience
Experience (5+ years) in industrial engineering, manufacturing engineering, or operations engineering within a production environment.Shown success leading Lean initiatives and multi-functional improvement projects.Experience with automation technologies, robotics, PLC-based systems, or test automation preferred.Knowledge, Skills & Abilities
Expert-level understanding of Lean principles, value-stream mapping, time studies, line balancing, and continuous improvement methodologies.Strong analytical skills with proficiency in statistical tools (Minitab, JMP, Excel).Excellent communication, leadership, and project management abilities, with validated capability to lead teams without direct authority.Hands-on approach, working directly on the manufacturing floor with technicians and engineers.Six Sigma certification (Green or Black Belt) is a plus.Benefits
Thermo Fisher Scientific offers competitive compensation, comprehensive benefits, and development opportunities in a global organization that values growth and innovation.