Position Details Job Title: Senior Manager / Assistant Manager – HVAC Manufacturing Location: Sriperumbudur, Tamil Nadu (It is a major industrial hub located about 40 km southwest of Chennai along the Chennai–Bengaluru Highway (NH4)) Language Requirement: Tamil Speaking is Mandatory
Key Responsibilities
1. Plant Operations Management
2.Lead overall plant operations including production, planning, maintenance, and dispatch
3.Ensure achievement of production targets related to volume, cost, quality, and delivery
4.Drive capacity planning and optimum utilization of manpower and resources
5.Establish operational systems and processes for new plant setup (greenfield/brownfield exposure preferred) Ensure smooth coordination across departments for uninterrupted operations
2. Production & Manufacturing Excellence
Implement Lean Manufacturing, Six Sigma, and Kaizen initiatives.Improve productivity, reduce cycle time, and minimize wastage. Oversee fabrication, assembly, and testing of HVAC units including AHUs, chillers, ducting systems, and electrical panels Ensure adherence to BOMs, engineering drawings, SOPs, and process standards
Drive continuous improvement initiatives across manufacturing operations 3. Quality & Compliance
Ensure compliance with ISO standards and HVAC industry quality norms
Drive a zero-defect culture and continuous quality improvement practices
Handle internal, customer, and certification audits
Reduce rejection rates, rework, and warranty-related complaints
Ensure implementation of CAPA and quality control systems
3. Supply Chain & Planning
Oversee procurement, inventory management, and vendor development
Ensure availability of critical materials such as compressors, coils, sheet metal, and electrical components
Optimize inventory levels and working capital management
Coordinate with design and sales teams for smooth order execution
Develop new vendor bases considering greenfield project requirements