N.reading, MA, US
3 days ago
Senior Die Casting Process Engineer, Amazon Industrial Robotics
Amazon Industrial Robotics is seeking exceptional talent to help bridge the gap between design and manufacturing for our next generation of advanced robotics systems. We're building revolutionary manufacturing processes that enable the production of cutting-edge robotic systems at Amazon's scale.

In this role, you will serve as our die casting process expert, partnering directly with die cast suppliers and tooling shops to achieve audacious production goals for complex robotic components. You'll lead process development initiatives, working hands-on to optimize die casting parameters, tooling design, and quality systems while simultaneously contributing to the design of our future high-volume manufacturing facility. This is a unique opportunity to pioneer advanced die casting techniques at an unprecedented scale, bridging immediate production needs with long-term factory design, working with world-class teams to build the production systems that will bring next-generation robotics to life. If you're passionate about pushing the boundaries of die casting technology and creating manufacturing processes of tomorrow rather than just optimizing those of today, this role offers the chance to make a lasting impact on the future of automation.


Key job responsibilities
- Lead die casting process development and optimization in partnership with external suppliers and die tooling shops to meet quick production targets
- Collaborate with die tooling designers to develop and refine tooling concepts, gating systems, and cooling strategies for complex robotic components
- Provide design for manufacturing feedback to hardware engineering teams to optimize part designs for die castability, quality, and cost
- Establish process parameters, quality control methods, and inspection criteria for high-integrity die cast components
- Troubleshoot and resolve die casting defects including porosity, shrinkage, flash, and dimensional issues in production environments
- Develop supplier quality systems and work instructions to ensure consistent part quality and process capability
- Contribute to the design and layout of our future high-volume die casting facility, including equipment selection, process flow, and automation concepts
- Create flexible manufacturing concepts that support product design iteration while maintaining production efficiency
- Generate comprehensive process documentation, PFMEA, control plans, and manufacturing specifications
- Work with cross-functional teams including design engineering, quality, and supply chain to ensure smooth production ramp-up and long-term scalability
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