Company Description

At SEGULA Technologies you will have the opportunity to work on exciting projects and help shaping the future within an engineering company which is at the heart of innovation. From 3D printing, augmented reality, connected vehicle to the factory of the future – new technologies are part of our 15,000 ingenious collaborators’ day-to-day life. 

We support industries throughout their lifecycle—from innovation to end-of-life—by offering expertise in product and process design, manufacturing engineering, operational excellence, business turnaround strategies, staffing solutions, and ongoing support.

SEGULA Technologies is always looking for new, ingenious, and daring talents worldwide to support all the major industrial actors within the automotive, aeronautics, energy, railway, naval, oil & gas and pharmaceutical sectors.

For more information: https://www.segulatechnologies.com

Job Description

Job Position : Quality Engineer - Automotive Domain
Job Location : Kariega, South Africa
Key Objective : 

Customer complaints / incidents (volume, recurrence)PPM / FPY / Scrap & Rework cost on assigned perimeterOn-time closure of 8D actions and audit findingsProcess capability indices (Cp/Cpk) on key characteristicsAPQP / PPAP on-time & right-first-time for engineering changes and new product introductionsAudit performance (IATF 16949, VDA 6.3, ISO 9001, Layered Process Audit.

Key Task :

Quality Planning & IndustrialisationLead or contribute to APQP deliverables (Control Plan, PFMEA, MSA, SPC plans).Support PPAP submissions (Level 3 or as required) and ensure evidence quality and completeness.Validate measurement systems (MSA: GR&R, Bias, Linearity, Stability).Participate in process capability studies and ensure capability is sustained (Cp/Cpk).

Mission

Ensure robust product and process quality performance for assigned areas, by deploying automotive quality standards, leading structured problem-solving, and driving continuous improvement to meet customer, regulatory and corporate requirements.

 

Key tasks

Quality Planning & IndustrialisationLead or contribute to APQP deliverables (Control Plan, PFMEA, MSA, SPC plans).Support PPAP submissions (Level 3 or as required) and ensure evidence quality and completeness.Validate measurement systems (MSA: GR&R, Bias, Linearity, Stability).Participate in process capability studies and ensure capability is sustained (Cp/Cpk).Process & Product Quality ControlImplement and monitor SPC on critical characteristics; react to trends and out-of-control situations.Define sampling plans, inspection standards and escalation rules.Conduct Layered Process Audits and product audits; follow through on corrective actions.Problem Solving & Non-ConformitiesLead 8D / QRQC routines with cross-functional teams (Production, Maintenance, Engineering, Suppliers).Contain, investigate root causes (5 Why, Ishikawa), deploy corrective & preventive actions, and verify effectiveness.Manage internal rejects, scrap and rework processes; ensure proper disposition and traceability.Change & Deviation ManagementAssess quality risks for engineering changes (ECR/ECN) and ensure quality planning is updated.Manage temporary deviations and ensure robust exit plans.Customer & Internal Stakeholder InterfaceSupport customer audit/visit preparation and response (incl. VW Group internal).Prepare and present quality performance dashboards and status to management.Collaborate closely with Supplier Quality to ensure incoming quality robustness and supplier containment, when needed.Standards, Compliance & Continuous ImprovementEnsure compliance with IATF 16949, VDA 6.3, ISO 9001, and Volkswagen Group standards.Drive continuous improvement (Lean/Kaizen) to reduce variation, improve FPY and reduce quality costs.Contribute to lessons learned and standardisation across lines/shifts.TechnicalSolid knowledge of IATF 16949, VDA 6.3, ISO 9001Mastery of APQP, PPAP, FMEA (DFMEA/PFMEA), MSA, Control Plans, SPCStructured problem-solving: 8D, 5 Why, Ishikawa, QRQCStatistical tools (e.g. Minitab or equivalent)Strong understanding of mechanical manufacturing processes (machining, assembly, welding, heat treatment, painting, etc.) and GD&TKnowledge of VW Group standards & systems (advantageous.

Qualifications

BEng / BSc in Mechanical or Electrical Engineering (or equivalent 4/5 years Higher Education Diploma)

Additional InformationBehaviouralOwnership, rigour, and resilience under pressureStrong communication and facilitation skills across levels and functionsAnalytical mindset and data-driven decision-makingCoaching and influencing ability without formal authority