Summary of the Role:

 

A Reliability mechanic is a part of the MI & Reliability team  that takes care of all types of plant equipment Preventive and predictive maintenance including utility general maintenance . Mechanic will be responsible for  Vibration analysis, Lubrication of equipment, routine maintenance tasks of utility , preparation of spare part list, equipment repairs, and PM records and data. Beside the above regular activities, he will also support in developing SOPs, JSA, root cause analysis .

 

 

Responsibilities / Accountabilities:   

 

The Reliability  mechanic will be  responsible for keeping the equipment at plant /facility in good operating condition by performing preventive maintenance, machine tests, troubleshoots, corrective actions on  technical problems , keeping spare equipment ready by overhauling, and performing emergency repairs:

Alignment of new machines, equipment and repair of chemical plant equipment like Pumps, Mechanical seal, Agitator and gear boxes etc. Implement inspection, testing , Preventive and Predictive maintenance schedule. On time support to process department during emergency or breakdown situation. Trouble shooting, Root cause analysis  and corrective action on plant rotary equipment. Using power tools and different hand tools to execute assigned maintenance tasks and work orders. Work as per LZAI’s  best practices, SOPs, LOTO  procedures, and other safety guidelines. Well conversant for confined space and work on height  job Experience on  SAP  PM  module , data entry  etc . Preparation of equipment assembly drawing by capturing actual dimensions. Follow guidelines of QMS/EMS/EnMS & OSHAS related to maintenance section. Well conversant in working within team of different segments and grades.  Experience in working Lubrication programming , Lubrication  sampling and analysis. Well conversant on using vibration analysis  and  fault finding. Well conversant with  manual alignment , laser alignment.

 

 

Skills, Qualifications, Experience:

 

  Critical skill sets:

 Vibration Analysis and Lubrication program  Understand and follow instructions given by maintenance officer. Reading technical drawings and other visual instructions. Inspect equipment. Maintain records. Mechanical tool, equipment, and system maintenance. Repair machines and equipment. Troubleshooting with self-experience. Read equipment manuals assure appropriate operation and repair of equipment. Documents and records Management in SA and Lubrizol Defined system . Monitoring and implementation of preventative maintenance program. Develop innovative ideas and implement to reduce breakdown, down time, and enhance safety. Train and develop contractual staff to perform job during maintenance activity.

Core Competencies：

Problem solving - He will be well conversant with Vibration analysis, Lubrication programming and laser alignment, he will need to quickly perform routine maintenance and Root cause analysis for equipment failure  To be able to do all of that efficiently, a maintenance mechanic should have good problem-solving skills. Technical skills Positive displacement and centrifugal pump maintenance and troubleshooting. Pump and agitator mechanical seal overhauling and installation.  Vibration analysis Lubrication program Laser Alignment Machining of items, thread cutting, taper machining etc. Limits & fit tolerance of couplings used for power transmission. Equipment modification (machine guarding, fabricated foundation, conversion of bush bearing to anti frication bearing etc.)

                                       

 

Education & Experience

 

Diploma (Mech) with 5 – 6 years of experience in maintenance department of chemical manufacturing unit. Experience in SAP maintenance operations. Vibration analysis knowledge is must.