Job Summary
Provide technical support to the series production to ensure manufacturing meeting safety, quality, cost and delivery through manufacturing process compliance of direct labour and quality requirement of both direct and indirect material.
Job Scope
2.1 Responsibility
2.1.1 Responsible for overall manufacturing process compliance from the safety, quality, cost and delivery aspect of direct labour, machine processes and of both direct and indirect material.
2.1.2 Responsible to meet the manufacturing line direct productivity (DP) as the key performance indicator (KPI).
2.1.3 Responsible to meet the manufacturing line internal defect cost (IDC), First Pass Yield (FPY) and line failure rates (FOR) as the key performance indicator (KPI).
2.2 Tasks
2.2.1 Plan (or improve the current) and buy off production line layout, workplace/workstation layout, material flow planning, space, direct labor headcount and shift requirements.
2.2.2. Perform big data analysis, review, improve process parameter and trouble shoot all OEE losses of the production lines, including debugging and providing disposition to all fall out rates from production processes or machine testing.
2.2.3 Perform and continuous improvement to the process planning and industrial engineering for existing running products (Line balancing, VT study, improvement & updating).
2.2.4 To review process control parameters, checklist and perform regular process and machine capability study (CpK, CmK, GR&R) on related processes in the series production.
2.2.5 To establish standardize work through time studies, MTM/UAS on process and implement Ergonomics at workstation after SOP.
2.2.6 To optimize line Balancing with the evaluated time studies.
2.2.7 Review, maintain and revise manufacturing engineering documents: Work Instruction, Visual aids, Line balancing, FMEA for product and process concern after SOP.
2.2.8 To plan and introduce cost reduction activities through process, VT and headcount improvement
2.2.9. To train and guide Trainers, Supervisors and Direct Operators on manufacturing processes.
2.2.10. To support Production in achieving the effectiveness/productivity, output, FOR and quality target.
2.2.11 To troubleshoot process and quality related problems in production.
2.2.12. To participate in all relevant audits, coordinate in providing and implementing corrective actions.
2.2.13. To participate actively in BPS activity (LLD, QVSM, VSM / VSD).
2.2.14 Prepare ISIRI Evaluation samples tools.
2.2.15. To participate and support in daily Point CIP.
2.2.16 Coordinate rework activity for related product quality.
QualificationsDegree in Electrical/Electronic Engineering.Knowledge and competency in C programming, process capability (SPC) or mechanical drawing design is added advantage.Experience in new product introduction, Process or Manufacturing activities and documentations e.g. FMEA, PQP, Cmk, Cpk, SPC, Time Study, Line Balancing, Work Instructions, Visual Aids, Set up Plan.Basic computer knowledge Microsoft Word, Excel.Additional Statistical software, AutoCAD is an added advantage.Manufacturing documentations.