JOB SUMMARY

The Reliability Manager will manage the reliability program, manage engineering projects, and provide technical maintenance expertise to support a safe, efficient, and reliable ASU (Air Separation Unit) production operation. Reliability Programs include reliability data analysis, root cause failure analysis and risk assessment, preventive maintenance, predictive indication, equipment optimization, and best practice. Engineering responsibility covers all disciplines, design, procurement, project management implementation, and management of change related to the production unit. Maintenance fields of expertise include rotating equipment, mechanical, electrical, instrumentation, and control system integration.

Essential Functions

This role will provide technical subject matter expertise support for or lead:

·        Plant operation support and troubleshooting, (24/7 plant ops support)

·        Preventive Maintenance Program Management (best practice compliance, CMMS system administration, field technical support)

·        Predictive Indication Program Management (vibration, cooling water chemistry, Infrared, ultrasonic, lubrication, etc.)

·        Reliability Performance Data Management (KPIs, Budget/Cost, Downtime/Uptime, MTBF, work order completion, Service Hours, etc. Accurate, organized, and on-time administrative reporting, schedule, tasks, time, costs, etc.)

·        Reliability Project Management (coordinate scope, schedule, resources, finance, and stakeholders),

·        Productivity and reliability performance assessments, (Lean 6s, Engineering disciplines, CMMS, P&L statements, ROI, etc.)

·        Procurement (technical specifications, vender / service provider management, etc.),

·        Process and Equipment design engineering (engineering design disciplines, documents, and specifications)

·        Implementation and oversight of change management. (P&IDs, EMOC, etc.),

·       Failure analysis and corrective action plans, (RAM, RCFA, FTA/C&E, 8D, Pareto, fishbone, affinity, etc.)

·        Engineering safety, quality, and reliability risk assessment, (DMAIC, HAZOP, FMEA, RAM, C&E, LOPA, etc.)

·        Reliability best practice development and compliance enforcement. (Specifications, Standards, and Policies),

·        Lead monthly reliability meetings with maintenance department superintendents and managers

·         Lead, manage, train, and develop the department personnel

·         Develop departmental cost projects with a target goal of in maintaining cost savings

·         Lead, plan, and schedule projects through the work management system

·         Reliability equipment calibration and repair

 

Required for All Jobs

•

Performs other duties as assigned

•

Complies with all policies and standards