Job Title: Automation Controls Engineer

Job Description

We are seeking a hands-on Automation & Controls Engineer to monitor, maintain, and enhance the control systems of our automated equipment. This role involves designing, programming, and troubleshooting HMIs, PLCs, and sensor systems to optimize production and minimize downtime. A solid understanding of how pressure, flow, level, and temperature affect machinery is essential, as is an aptitude for mechanical and electrical troubleshooting. This position requires both analytical and physical work.

ResponsibilitiesDesign, program, and troubleshoot Human-Machine Interfaces (HMIs) to ensure user-friendly functionality.Develop, modify, and optimize PLC ladder logic and related control programs.Install new production equipment, integrating sensors, robotics, and other automated systems as required.Collaborate with cross-functional teams (Engineering, Maintenance, Production) to ensure smooth installation and start-up.Quickly diagnose mechanical, electrical, and control issues to minimize production interruptions.Perform root cause analysis on malfunctioning systems, documenting findings and implementing permanent solutions.Select, install, and calibrate sensors (pressure, flow, level, temperature, proximity, etc.) to monitor and optimize process parameters.Ensure accurate data collection for both real-time monitoring and historical trending.Conduct regular inspections and preventive maintenance on motors, conveyor systems, transmission assemblies, and automated machinery.Fabricate or modify parts for repairs and machine upgrades as needed.Participate in the design, fabrication, and commissioning of new equipment, ensuring compliance with safety and quality standards.Perform acceptance testing (FAT/SAT) to confirm equipment meets all performance and regulatory requirements.Maintain accurate, detailed records of work orders, maintenance actions, and system configurations.Write clear and concise technical reports, sketches, and data analyses as part of project updates or after troubleshooting events.Work closely with production, maintenance, and engineering teams to provide technical expertise and share best practices.Communicate project status, potential issues, and timelines to stakeholders in a clear, organized manner.Follow OSHA regulations, company safety policies, and industry standards (e.g., NFPA 70E) to ensure a safe working environment and correct potential safety hazards.Essential SkillsBachelor’s degree in Electrical Engineering, Automation, Control Systems, or related technical field preferred.5+ years of experience as an industrial maintenance technician or similar role; a combination of relevant experience and formal training will be considered.Proficiency in reading and interpreting blueprints, diagrams, and equipment manuals.in PLC programming (Allen-Bradley, Siemens, or similar) and knowledge of relay logic.Demonstrated ability to troubleshoot PLC ladder logic, including making code modifications and documenting changes.Familiarity with AutoCAD (or similar CAD software) for creating and updating electrical or mechanical drawings.Additional Skills & QualificationsBasic understanding of robotic systems and automation integration preferred.Working knowledge of industrial communication protocols (EtherNet/IP, Modbus, Profibus, etc.) is a plus.Basic computer literacy for report writing and data analysis.Familiarity with OSHA safety standards and regulations.Valid driver’s license and authorization to work in the United States.Work Environment

This role operates within an office environment, Monday through Friday. The position requires the ability to lift and manipulate equipment parts weighing up to 25 lbs and the capability to stand, walk, and use hands-on tools/equipment for extended periods as required by project demands.

Pay and Benefits

The pay range for this position is $95000.00 - $120000.00/yr.

ask for 2025 benefit guide:
Medical
Dental
Vision
Life Insurance
Disability Insurance
401K (4% match up)
Accident insurance
Critical Illness Insurance
Hospital Indemnity insurance
PTO

Workplace Type

This is a fully onsite position in Terrell,TX.

Application Deadline

This position is anticipated to close on Aug 8, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.