Quality Management of Incoming Materials and NDT Processes

Lead QA activities for incoming inspections and non-destructive testing (NDT) of blade components, ensuring compliance with specifications. Develop and implement inspection protocols that include NDT methods such as ultrasonic testing (UT) and thermographic inspection for defect detection.

Incoming Material Inspection and Validation

Oversee the inspection of incoming materials, including core materials, adhesives, and structural components, verifying their conformity with design specifications. Ensure that all materials are tested for critical properties, such as density, fiber alignment, and cure quality, before being used in blade manufacturing.

NDT Coordination and Execution

Manage the NDT processes for blades, focusing on identifying internal defects such as delamination's, voids, and cracks that could compromise blade integrity. Ensure that NDT equipment is calibrated and used according to industry standards, such as ISO 9712 (NDT Personnel Qualification).

Non-Conformance Management and Corrective Actions

Identify non-conformances during incoming and NDT inspections, coordinating with production teams to implement corrective actions. Utilize advanced analysis techniques, such as phased array ultrasonic testing, to pinpoint defect locations and guide repairs.

Compliance with Inspection Standards

Ensure all incoming and NDT inspections comply with relevant standards, including ISO 9001 and IEC 61400-5. Maintain up-to-date inspection protocols that reflect the latest advancements in NDT technology and blade manufacturing requirements.

Documentation and Quality Records Management

Maintain comprehensive records of all incoming and NDT inspections, including test results, defect reports, and corrective actions. Ensure that all documentation is accurate and available for quality audits and customer reviews.

Team Leadership and Training

Supervise QA engineers and inspectors conducting incoming and NDT inspections, providing technical guidance and ensuring adherence to protocols. Conduct training on NDT techniques and material inspection standards, enhancing the team's expertise in blade QA.

Cross-Functional Collaboration

Work closely with suppliers, production, and design teams to address quality issues identified during incoming and NDT inspections. Lead quality reviews and collaborate on process improvements to enhance the overall quality of blade components.

Key Stakeholders - Internal:

Plant Head (QA) - Blade Engineer - Incoming (QA Blade) Incoming Inspector (QA Blade) Engineer NDT (QA Blade) NDT Inspector (QA Blade) Blade Production Blade Process / Engineering Blade Techno commercial Blade warehouse Blade Planning Blade HSE

Key Stakeholders - External:

Suppliers of blade components External NDT service providers Calibration Laboratory Certification bodies

 

Educational Background:

Bachelor’s degree in mechanical engineering, Materials Science, or related discipline.

Work Experience:

12+ years of experience in QA for incoming inspections and NDT, particularly in blade or composite manufacturing.

Industry Knowledge:

In-depth knowledge of NDT methods, incoming material inspection, and compliance with industry standards.