Vizag, India
12 hours ago
Associate Manager-Equipment Maintenance

Use Your Power for Purpose

The Maintenance Engineer plays a critical role in ensuring the reliability, compliance, and optimal performance of process equipment used in pharmaceutical manufacturing. This position involves leading maintenance strategies, troubleshooting complex equipment issues, and ensuring adherence to GMP (Good Manufacturing Practices) and regulatory standards. The role requires close collaboration with production, quality assurance, and engineering teams to support uninterrupted manufacturing operations and continuous improvement initiatives

What You Will Achieve

In this role, you will:

Perform routine and preventive maintenance on Downstream areas: Sterilization, Visual Inspection, Packaging and Microbiology equipment.Troubleshooting of Major technical issues & handle Complex technical issues of: Sterilization, Visual Inspection, Packaging and Microbiology equipment.Lead and oversee preventive, predictive, and corrective maintenance activities for critical process equipment such as reactors, centrifuges, granulators, dryers, and tablet presses.Ensure all maintenance activities comply with GMP, FDA, and other regulatory requirements.Troubleshoot and resolve complex mechanical, electrical, and automation-related equipment issues.Develop and optimize maintenance SOPs, checklists, and documentation in alignment with quality standards.Coordinate with cross-functional teams during equipment qualification, validation, and change control processes.Analyze equipment performance data to identify trends, root causes of failures, and opportunities for reliability improvement.Manage spare parts inventory and vendor relationships for timely procurement and support.Mentor junior engineers and technicians, and lead training initiatives on equipment maintenance best practices.To perform FMEA & RCA and effectively trend equipment breakdowns and guide to implement corrective actions for improving reliability, here's a structured approach based on best practices in reliability engineering and maintenance managementCalibrate instruments such as pressure gauges, temperature sensors, flow meters, and analytical instruments.Work with different types of PLCs, SCADA, and other PC based Automation systems used in pharmaceutical manufacturing.Support for automation projects and equipment upgradesPerforming proactive maintenance activities to improve efficiency of downstream equipment.

Here Is What You Need (Minimum Requirements)

Qualification: Diploma or B. Tech in Instrumentation or Electronics Engineering.Experience: Diploma with 10-12 years industrial experience or B. Tech with 7-8 years industrial experience.Pharmaceutical Process Equipment Expertise
In-depth knowledge of operation, maintenance, and troubleshooting of equipment.GMP & Regulatory Compliance
Strong understanding of Good Manufacturing Practices (GMP), FDA, MHRA, and other regulatory requirements governing pharmaceutical manufacturing.Preventive & Predictive Maintenance
Proficient in developing and executing preventive and predictive maintenance strategies to minimize downtime and extend equipment life.Root Cause Analysis (RCA)
Skilled in conducting failure investigations and implementing corrective and preventive actions (CAPA) to address recurring equipment issues.Computerized Maintenance Management Systems (CMMS)
Hands-on experience with CMMS platforms for scheduling, tracking, and documenting maintenance activities.Equipment Qualification & Validation Support
Familiar with IQ/OQ/PQ protocols and supporting validation activities for new and existing equipment.Technical Documentation & SOP Development
Ability to create and maintain detailed maintenance SOPs, equipment logs, and compliance documentation.Cross-Functional Collaboration
Effective communication and coordination with production, quality assurance, engineering, and external vendors.Continuous Improvement & Reliability Engineering
Focused on identifying opportunities for process and equipment optimization using tools like FMEA, TPM, and Six Sigma

Bonus Points If You Have (Preferred Requirements)

Asset Lifecycle Management
Expertise in managing the full lifecycle of pharmaceutical equipment—from procurement and installation to decommissioning—ensuring cost-effectiveness and regulatory compliance.

Regulatory Audit Readiness
Proven ability to prepare for and support internal and external audits (e.g., FDA, MHRA, WHO), including documentation, walkthroughs, and corrective action implementation.

Automation & Control Systems
Advanced knowledge of PLCs, SCADA, and DCS systems used in pharmaceutical manufacturing, with the ability to troubleshoot and optimize automated processes.

Risk-Based Maintenance Planning
Application of risk assessment tools (e.g., FMEA, RCM) to prioritize maintenance activities based on criticality and impact on product quality and compliance.

Data-Driven Decision Making
Use of maintenance KPIs, OEE (Overall Equipment Effectiveness), and reliability metrics to drive continuous improvement and strategic planning.

Change Management & Engineering Projects
Leading equipment upgrades, retrofits, and technology transfers

Certification in Maintenance or Reliability Engineering

e.g., Certified Maintenance & Reliability Professional (CMRP), Certified Reliability Engineer (CRE), or equivalent.

Knowledge of Validation Lifecycle

Understanding of validation lifecycle documentation (URS, DQ, IQ, OQ, PQ) and its integration with maintenance activities.

Project Management Skills

Experience in managing maintenance-related capital projects, including budgeting, scheduling, and resource allocation.

Exposure to Lean Manufacturing & Six Sigma

Application of lean tools and Six Sigma methodologies to reduce waste, improve equipment uptime, and enhance process efficiency.

SAP PM or Similar ERP Experience

Hands-on experience with enterprise systems for maintenance planning, work order management, and asset tracking.

Strong Documentation & Audit Trail Practices

Ability to maintain accurate and audit-ready records in line with ALCOA+ principles (Attributable, Legible, Contemporaneous, Original, Accurate, and more).

Training & Development Capabilities

Experience in developing training modules and conducting technical training for maintenance teams.

 
Work Location Assignment: On Premise

Pfizer is an equal opportunity employer and complies with all applicable equal employment opportunity legislation in each jurisdiction in which it operates.

Engineering

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